Product design and prototype manufacture


From napkin sketch to finished assembled housing. This involved manufacturing custom molds for plastic vacuum forming, programming and operation of all automated equipment on site for our client.

This was a full production project.

Prototype Development


Custom manufacturing of components for an experimental aircraft prototype. 

Past Projects

Product design and prototype manufacture


Our client had an interesting problem, the Sushi boats that were being used to transport the dishes of food were unstable and easy to tip. We designed a solution with the same profile appearance from above water, with much greater stability. Designed and manufactured molds and trim fixtures as well as all required CNC programming.

Large scale BOSS distortion pedal


Large scale replica model of pedal approved by Roland Japan. Designed and manufactured in house.

Any many more...

We can tackle projects large and small. Many of our projects are too sensitive in nature to disclose on our website. Please contact us and let us help you find an optimal solution for your current problem.

Adding capability to existing automated equipment


A gantry CNC router was augmented with a pickup attachment to allow for automatic loading and unloading of the machine. This involved the design, manufacture and install of the unit on the machine, as well as wiring and PLC programming. 

We provide...

  • Custom design solutions
  • Custom parametric CAD models
  • Mechanical drawing packages
  • Electrical Schematics
  • Finite Element Analysis
  • Machining
  • Fabrication
  • 3D Printing via plastic filament or layered powder processes
  • 3D Scanning
  • Mechanical service
  • Ultrasonic Cleaning
  • CNC equipment maintenance and repair

​​NERV Industries Ltd. - Mechanical Design & Prototype Development Services